Berlin, 6 May 2020 – The Turkish flat and long steel producer Çolakoğlu Metalurji A.Ş. has awarded PSI Metals with the modernization of the existing Manufacturing Execution System (MES) to PSImetals Version 5.20. As a result, Çolakoğlu will use the latest features based on the state-of-the-art PSI technology platform, enabling further digitalization of production and quality management processes. In addition, PSI will provide a midterm scheduling solution to optimally schedule the order book across the facility. With this investment, Çolakoğlu expects significant improvements in capacity utilization and operational efficiencies.

Since 2011 PSImetals Planning/Caster Scheduler for continuous casting lines, PSImetals Planning/Line Scheduler for hot strip mill scheduling and an MES have been in operation at Çolakoğlu. In the initiated project, PSI will modernize the existing MES to manage steelmaking, hot rolling operations, inter facility logistics, and to manage quality assurance processes.

The midterm scheduling solution, integrated in the MES, aims to increase the visibility and coordination between the casters and the hot strip mill. Thus, decision-making processes will be faster due to rapid optimized planning and scenario analysis capabilities. Reductions in slab movements, increased hot charge ratios and longer roll cycles are among the targeted KPIs. The solution is expected to go into operation in 2021.

Due to PSI's approach to knowledge transfer, the IT team of Çolakoğlu, “Biltim”, will be involved from the beginning, participating in the implementation and testing. After delivery, it will take over the responsibility for the maintenance of the applications, resulting in a significant reduction of total cost of ownership.

Çolakoğlu Metalurji A.Ş., headquartered in Istanbul, produces at its plant, located in the vicinity of Istanbul, hot rolled products and reinforcing bars. The products make significant contributions to the output of many different industrial processes. www.colakoglu.com.tr

Based on its own software products, PSI Group develops and integrates complete solutions for optimizing the flow of energy and materials for utilities (energy networks, energy trading, public transport) and industry (mining, metals production, automotive, mechanical engineering, logistics). PSI was founded in 1969 and employs 2,000 persons worldwide.

Press Contact

Related News

Metals Industry Digitalization SSAB Commissions PSI with the Digital Renewal of its Production Management Landscape

In their latest steelmaking transformation project, the Nordic and US-based steel company SSAB has selected PSI to design a digital template that will support its digital renewal journey. The project will ensure that new business processes and systems are ready and tested for starting up the Luleå mill at the end of 2028. It will further create a…

Metals Industry Aluminium Norf Awards PSI with the Modernization of Its Legacy Production Management System

Following a long and careful selection process, Aluminium Norf GmbH (Alunorf) has awarded PSI Metals, with the replacement and modernization of its legacy Production Management System. The implementation will include the PSImetals modules Production Liquid and Solid, Quality as well as Energy Services and the Level 2 and Level 4 integration.

Metals Industry PSImetals Controls Smart Factory at Aluminum Manufacturer AMAG

PSI Metals has successfully implemented the software solution PSImetals with the modules Production, Logistics and Planning at the Austrian aluminum manufacturer AMAG Austria Metall AG. This enables AMAG to optimally control its aluminum sample production in the new fully automated material testing laboratory called the Smart Factory.